Glass Filling Solutions
B&R Ventures Glass Filling & Packaging Solution is a high-performance and hygienic solution for fast and effective beverage manufacturing. It includes rinsing, filling, capping, and packaging of products in one cycle that guarantees consistent quality and productivity. It suits any modern Beverage filling line perfectly.
With isobaric filling technology included in the design, the system provides precise filling of beverages with low losses and maintenance of product quality. It works at a speed of up to 50,000 BPH and offers flexibility in terms of working with various glass bottles for different beverages.
The Glass Filling & Packaging Solution works perfectly integrated into the full beverage filling lines consisting of conveyors, labeling machines, case packers, palletizers, and stretch wrapping solutions.
Technical Specifications
Rated Capacity: Up to 50,000 BPH with 144 filling nozzles and 24 cappers for fast and accurate filling operations.
Bottle Dimensions: Designed for glass bottles with height of 210-295 mm and diameter of Ø52-82 mm.
Filling Mechanism: Equipped with a state-of-the-art isobaric filling mechanism and an electronically operated measuring system.
Applications
Carbonated Soft Drinks (CSD): Great for filling and packaging of carbonated beverages without loss of carbonation.
Beer & Malt Beverages: Helps ensure hygienic, accurate, and fast filling of beers and malt beverages.
Packaged Drinking Water: Suitable for still and sparkling water packaged in glass bottles with an effective filling and capping process.
Juices & Fruit Beverages: Provides an efficient filling system for fruit juices and fruit beverages.
Energy & Sports Drinks: Suitable for efficient production of energy drinks and sports beverages.
Premium & Specialty Beverages: Best for kombucha, flavored carbonated beverages, tonic water, craft beverages, and any other premium glass-bottled beverage.
Process
Infeed of Bottles → Bottle Rinsing → Isobaric Filling → Bottle Sealing → Quality Control → Packaging and Palletizing
The Glass Filling and Packaging Solution is based on a fully automated process flow starting from the bottle infeed and rinsing through filling, sealing, quality control, and packaging.
Beverage Filling Lines End-to-End Integration
The Glass Filling and Packaging Solution is designed for flawless integration into an entire beverage filling line system and will work smoothly in tandem with your beverage pre-treatment equipment, bottling conveyors, and labelling machines. With the Glass Filling and Packaging Solution, you can be sure that beverages will flow efficiently through the entire filling line.
Once the beverages have been filled and capped, the Glass Filling and Packaging Solution will transfer the bottles to the case packing, palletizing, and stretch wrapping systems.
Features
Filling with High Speed
Engineered to operate at high speeds of 50,000 bottles per hour, with precision in filling. It will help you achieve maximum efficiency in your operations.
Isobaric Filling Process
Isobaric filling is a modern filling process that protects the quality of the beverages from foaming and wastage. It is recommended for carbonated beverages and pressurized beverages.
Filling and Capping
Fitted with 144 filling nozzles and 24 capping nozzles for efficient filling and sealing of bottles.
Compatibility of Flexible Bottles
Works with glass bottles whose diameter falls between Ø52 and Ø82 mm and height between 210 and 295 mm. This equipment is very flexible in terms of its application and bottle size.
PLC Controlled Automation
The PLC control system that has an HMI screen makes it easier to operate the equipment and monitor the production process.
High Quality & Hygiene Standards
This equipment is made of food-grade stainless steel and is very reliable in terms of hygiene standards.
Benefits
- Complete Turnkey Solution
- Advanced Isobaric Filling Technology
- High-Speed & Reliable Performance
- Seamless System Integration
- Smart Automation & Easy Operation
- Comprehensive After-Sales Support